Categories
Coconut Machinery Virgin Coconut Oil Machinery

What Are the Different Methods of Coconut Processing?

The processing of coconuts is done in the manufacturing units by the experts. It is done for the purpose of selling a variety of coconut products in the market. The manufacturers use advanced machinery like the desiccated coconut dryer to process coconut into edible food items. The value-added items include coconut milk, coconut oil, dried/desiccated coconut, choir and more.

Different Coconut Processing Techniques

The manufacturers rely on the latest varieties of coconut machinery to efficiently process the coconut fruit. It includes the following –

1. Coconut Dehusking

This process involves separating the coconut husk by using the dehusking machine.

2. Coconut Deshelling

In this process, the manufacturers crack the outer shell of the coconut fruit. They do this after dehusking the coconut. The most preferred technique is utilising the coconut deshelling machine, which is well equipped with the latest features.

3. Coconut Pairing

It is the procedure of scraping or removing the brown skin of the coconut after cutting the kernel into pieces. For this, the manufacturers use the coconut pairing machine.

4. Coconut Grinding

At the factory, the experts ground the coconut to a smooth paste which is the desiccated coconut. For this, you can rely on coconut grinding machinery.

5. Coconut Milk Extraction

The experts will squeeze the shredded or grinded coconut to extract milk during the process. For this, they will utilise the coconut milk extraction machine.

6. Virgin Coconut Oil Extracting

The manufacturers extract virgin coconut oil by employing two methods- centrifuge and fermentation. They also use virgin coconut oil machinery in India.

They use a high-speed centrifuge to segregate the virgin coconut oil from raw coconut milk. In the fermentation method, they keep the coconut milk for 24 hours to ferment it. The process is natural, and the virgin coconut oil floats on the top. Then they will scoop out this layer of the oil and filter it.

Processing of Desiccated Coconut Powder

You can obtain this by drying or shredding the dried coconut kernel after removing the brown testa. The manufacturers will grate the coconut into fine-sized particles, which can be small, medium or coarse grade. It is dried to remove maximum moisture content. This is further responsible for increasing its shelf life. The powder is the kernel of the coconut or the unsweetened fresh meat with a sweet aroma.

The process of making desiccated coconut involves the following stages-

• Dehusking
• Deshelling
• Paring
• Coconut White Meat
• Coconut Meat Slicing
• Blanching
• Draining
• Disintegration
• Drying

Get in touch with the experts at Gemtech Projects LLP for high-quality coconut machinery at competitive prices.

Categories
Coconut Fibre Coconut Machinery

How to Choose Coconut Fibre Machinery Manufacturers in India

Coconut fibre is widely used in various industries. From creating fishing ropes to making important boat accessories, you can use this item for various purposes. But, to get the best quality products, you must opt for the most reliable and efficient Coconut Fibre Machinery Manufacturers in India.

There are plenty of names you can see online. Some of them can be suggested by your friends and business associates also. But, you should focus on a few factors while choosing the right manufacturer for buying advanced coconut fibre machinery.

Vital Points to Consider before Buying Coconut Fibre Machinery

Types of Machines Available in the Market

There are several kinds of types of machinery used in the industry of coconut fibre extractions. The list includes;

  • Coir Extraction Machine
  • Coir Geo Textile Machine
  • Coir Pith Briquetting Machine
  • Coir Fibre Baling Machine
  • Coir Rope Making Machine
  • Coir Pith Grow Bag Making Machines
  • Coir Pith Dryer
  • Coir Sheet Machine

You need to choose the right kind of machine from the top manufacturers as per your requirements. Different industries use different types of machineries to meet different goals.

  1. Quality of the Machine

Since the matter of safety of your workers is directly associated with the machines they use daily at your factory, it is highly required to buy a machine that is best in quality and has all the modern safety features. Using a low-quality coconut fibre machine will increase the risk of having accidents and injuries at your site. On the other hand, the inefficient machine will not help you to fulfil your daily target of production. Thus, it will be a bad investment.

  2. Certification and License

It is always required to deal with companies that can provide you with certified products. The certification is the sign of authentication and safety of the machine you are buying for your factory. Only a licensed manufacturer can help you to get such high-quality products.

   3. Maintenance and Servicing

It is also required to have proper maintenance and servicing for your coconut fibre machinery. Hence, it would be better if you choose a manufacturer that offers yearly maintenance and servicing for your coconut fibre machinery. This would make your job easy since you do not need to trust any other company for maintenance. The manufacturer of the machine will handle it better than anyone else.

Gemtech Projects LLP provides top quality machinery for coconut fibre extraction. Please get in touch with us for more information.

Categories
Coconut Machinery Gemtech Projects LLP

Know About the Band and Combination Dryers Used for Coconut Processing

Drying is one of the oldest preservation methods applied to the food market and processing industry. Drying inhibits the growth of bacteria, mould and yeast, through water removal. The machinery speeds up the drying process and gives a more efficient outcome.  The band dryer is excellent coconut machinery used to make different items. It includes desiccated coconut powder, chips, coconut sugar, flakes, threads, and other products.

What is the Band Dryer?

The advanced machinery called the band dryer finds its application across a wide array of food processing requirements. You can also use it for chemical and mineral products, where drying is done continuously.

Band Dryer

The mechanism is based on hot air circulation through the bed of material placed on the conveyor belt. There are separate drying sections/enclosures, each with a circulating fan and air heater. This facilitates air inlet and exhaust.

The drying happens with precise temperature controls, further reducing installation time and future extensions. The machinery is designed keeping in mind hygiene, effectiveness and accessibility.  

The manufacturers enhance the drying method after embedding – 

  • Upward and downward airflow 
  • Even distribution of air 
  • Double skin insulated panels 
  • Sealing the dryer enclosures 
  • Driers with variable speed conveyors 
  • Recycle of air

Some special features can be attached too, to suit requirements – 

  • integral but separate cooling sections 
  • band cleaning brushes, both wet and dry
  • explosion venting 
  • band scrapers
  • heat recovery
  • exhaust air clean-up
  • pre-wired modular control panels for easy installation

Band dryers made of stainless steel material and access doors on both sides fasten up the drying process. The client can also ask for specifications like internal/external construction changes, external appearance, static or moving guide rails, or more.

What are Combination Dryers?

This is the compressed air dryer system that works on a combination of low-pressure dew points and energy-saving functionalities. You can switch it off at intervals. The machinery is reliable and cost-saving, with compressed air between 2 to 150 m³/min. You can set the PDP levels between -40 and +3 degrees Celsius. You can opt for numerous configuration options and other special optional features like integrating the container module, working pressure up to 16 bar, automatic switching for summer and winter modes etc.

Combination Dryer

The design contains the following elements integrated inside –

  • The air/heat exchanger
  • The refrigerant exchanger
  • The condensate separators 
  • Micro-filters with the condensate drain
  • Refrigerant compressor
  • Condensate separation system with automatic condensate drainage
  • Switch over valve  
  • Outlet diffuser 
  • Particulate filters 
  • Desiccant bed for drying  
  • Regeneration air heating, air inlet and outlet

Buy from Gemtech Projects LLP, a reputable manufacturer of different varieties of coconut machinery. They manufacture and supply products that are technologically upgraded. This further ensures a premium quality outcome. The company is recognised and accredited under The Coconut Development Board under the Ministry of Agriculture (Govt.). They supply their products to almost 50 countries. 

Categories
Coconut Machinery

Everything You Need to Know about Desiccated Coconut Machinery

When you grate and dehydrate coconut meat, you can get it in desiccated form. This form of coconut is mainly used in the bakery and confectionary industry to prepare cakes and pastries, and other types of food items. To obtain the finest quality desiccated coconut, you need the right kind of Desiccated Coconut Machinery in India. 

They are different from shredded coconut. Shredded ones are the grated bits of coconut. Desiccated ones are finely ground coconut without any bigger strips.

Health Benefits of Desiccated Coconut

Desiccated coconut powder contains healthy saturated fats without any cholesterol. It is also a great source of dietary fibre. Hence, there can be various foods where you can use DC powder to enrich the test and nutrients.

What is Desiccated Coconut Machinery?

When you want desiccated coconut powder for your baker or confectionary business, you need the best quality desiccated coconut machinery. The machine helps you to get the power by drying shredded and ground coconut kernels. This can be done after the brown testa is removed. The machine will help you to get the desired particle size for the grated coconut so that you can use them for different purposes. It can be anything among finely grated (1-1.4 mm), medium grated (1.4-1.7 mm), Coarsely grated (More than 1.7 mm).

Gemtech Projects LLP is involved in manufacturing these machines for the food industry. When you are looking for one of the most trusted Desiccated Coconut Machinery Manufacturers in India, Gemtech Projects LLP is the name you can trust. We can deliver you a wide range of DC powder making machines as per your budget and requirements.

Band Dryer

Why Do You Need this Machine?

It is not easy to shred and grate coconut after removing the brown testa. It takes a lot of time and effort. Instead of involving skilled labour at a high price for this job, it is cost-effective to invest in Desiccated Coconut Machines for once. These machines are tested and verified by industry experts. The quality and safety measures are unbeatable. You can use these machines for the production of DC powder for several years. They come with multiple benefits like;

  • Low operation cost
  • Easy-maintenance
  • Robust construction
  • Corrosive resistant
  • Hassle-free operation

If you need the top quality desiccated coconut machinery for your business, please get in touch with us.