Author: coconutprojects

What Are the Different Methods of Coconut Processing?

Post author By coconutprojects
Post date December 13, 2021

The processing of coconuts is done in the manufacturing units by the experts. It is done for the purpose of selling a variety of coconut products in the market. The manufacturers use advanced machinery like the desiccated coconut dryer to process coconut into edible food items. The value-added items include coconut milk, coconut oil, dried/desiccated coconut, choir and more.

Different Coconut Processing Techniques

The manufacturers rely on the latest varieties of coconut machinery to efficiently process the coconut fruit. It includes the following –

1. Coconut Dehusking

This process involves separating the coconut husk by using the dehusking machine.

2. Coconut Deshelling

In this process, the manufacturers crack the outer shell of the coconut fruit. They do this after dehusking the coconut. The most preferred technique is utilising the coconut deshelling machine, which is well equipped with the latest features.

3. Coconut Pairing

It is the procedure of scraping or removing the brown skin of the coconut after cutting the kernel into pieces. For this, the manufacturers use the coconut pairing machine.

4. Coconut Grinding

At the factory, the experts ground the coconut to a smooth paste which is the desiccated coconut. For this, you can rely on coconut grinding machinery.

5. Coconut Milk Extraction

The experts will squeeze the shredded or grinded coconut to extract milk during the process. For this, they will utilise the coconut milk extraction machine.

6. Virgin Coconut Oil Extracting

The manufacturers extract virgin coconut oil by employing two methods- centrifuge and fermentation. They also use virgin coconut oil machinery.

They use a high-speed centrifuge to segregate the virgin coconut oil from raw coconut milk. In the fermentation method, they keep the coconut milk for 24 hours to ferment it. The process is natural, and the virgin coconut oil floats on the top. Then they will scoop out this layer of the oil and filter it.

Processing of Desiccated Coconut Powder

You can obtain this by drying or shredding the dried coconut kernel after removing the brown testa. The manufacturers will grate the coconut into fine-sized particles, which can be small, medium or coarse grade. It is dried to remove maximum moisture content. This is further responsible for increasing its shelf life. The powder is the kernel of the coconut or the unsweetened fresh meat with a sweet aroma.

The process of making desiccated coconut involves the following stages-

• Dehusking
• Deshelling
• Paring
• Coconut White Meat
• Coconut Meat Slicing
• Blanching
• Draining
• Disintegration
• Drying

Get in touch with the experts at Gemtech Projects LLP for high-quality coconut machinery at competitive prices.

Tags Different Methods of Coconut Processing

Virgin Coconut Oil Machinery

Know About the Top Health Benefits of Virgin Coconut Oil

Post author By coconutprojects
Post date November 2, 2021

There is no doubt to the fact that coconut oil has numerous benefits for human health. However, adulteration has drastically impacted its quality and nutrient core. This is why the unrefined, less processed variant of coconut oil is on the rise. It is virgin or extra virgin coconut oil. The manufacturers extract it from fresh coconut milk using the virgin coconut oil machinery. They leave it unrefined to maintain the oil’s nutritional value.

Since the virgin coconut oil is unbleached, it retains the natural aroma and freshness of coconut. It undergoes several methods like fermentation, churning and cold compression to get a good quality of virgin oil.

Health Benefits of Virgin Oil

Keep the cholesterol in check

The human body needs cholesterol to build healthy cells. But in larger quantity, it will have adverse effects on your heart. Virgin coconut oil is rich in the right kind of fatty acids. It is an excellent source of energy and helps burn body fats. This is why you should cook your food using this oil. It will reduce several health risks of the individual.

Control diabetes

It would be best if you used cold-pressed virgin coconut oil to cook your daily meals. It fastens the secretion of insulin without causing a spike. It reduces strain on the pancreas and makes for an independent energy source for the body.

Help with weight loss

Your diet plays a crucial role in getting accurate results out of exercising. To keep your calories in control, consider replacing the regular oil with cold-pressed virgin coconut oil extracted using the virgin coconut oil machinery. It is packed with Vit E, antioxidants, polyphenols to maintain the hormonal levels of the body. It is free from saturated fats, which is why it fastens the process of weight loss.

Heal wounds and injuries

Virgin coconut has lauric acid that helps strengthen the body’s immune system. It speeds up the healing process by increasing collagen levels. Your body becomes effective in fighting against bacteria and viruses. The anti-bacterial properties of the oil lower the body’s risk of catching infections.

Prevent teeth problems

The use of virgin coconut oil prevents gum diseases and tooth decay. Its strong anti-bacterial properties facilitate calcium absorption and kill all bacteria inside the mouth. The oil helps you heal faster from periodontal diseases.

Treat arthritis

Virgin coconut oil is rich in antioxidants. It helps reduce inflammation and treat arthritis problems. By including this oil in your daily schedule, you opt for a healthier lifestyle. The natural antibiotic elements of this oil modulate the body’s immune system.

Consult Gemtech Projects LLP for premium grade virgin coconut oil extraction machinery. We are a reputable manufacturer and supplier of coconut machinery with advanced built-in features. Avail of our products at cost-effective prices.

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Coconut Fibre Coconut Machinery

How to Choose Coconut Fibre Machinery Manufacturers

Post author By coconutprojects
Post date October 25, 2021

Coconut fibre is widely used in various industries. From creating fishing ropes to making important boat accessories, you can use this item for various purposes. But, to get the best quality products, you must opt for the most reliable and efficient Coconut Fibre Machinery Manufacturers.

There are plenty of names you can see online. Some of them can be suggested by your friends and business associates also. But, you should focus on a few factors while choosing the right manufacturer for buying advanced coconut fibre machinery.

Vital Points to Consider before Buying Coconut Fibre Machinery

Types of Machines Available in the Market

There are several kinds of types of machinery used in the industry of coconut fibre extractions. The list includes;

Coir Extraction Machine
Coir Geo Textile Machine
Coir Pith Briquetting Machine
Coir Fibre Baling Machine
Coir Rope Making Machine
Coir Pith Grow Bag Making Machines
Coir Pith Dryer
Coir Sheet Machine

You need to choose the right kind of machine from the top manufacturers as per your requirements. Different industries use different types of machineries to meet different goals.

Quality of the Machine

Since the matter of safety of your workers is directly associated with the machines they use daily at your factory, it is highly required to buy a machine that is best in quality and has all the modern safety features. Using a low-quality coconut fibre machine will increase the risk of having accidents and injuries at your site. On the other hand, the inefficient machine will not help you to fulfil your daily target of production. Thus, it will be a bad investment.

2. Certification and License

It is always required to deal with companies that can provide you with certified products. The certification is the sign of authentication and safety of the machine you are buying for your factory. Only a licensed manufacturer can help you to get such high-quality products.

3. Maintenance and Servicing

It is also required to have proper maintenance and servicing for your coconut fibre machinery. Hence, it would be better if you choose a manufacturer that offers yearly maintenance and servicing for your coconut fibre machinery. This would make your job easy since you do not need to trust any other company for maintenance. The manufacturer of the machine will handle it better than anyone else.

Gemtech Projects LLP provides top quality machinery for coconut fibre extraction. Please get in touch with us for more information.

Tags Choose Coconut Fibre

Coconut Machinery Gemtech Projects LLP

Know About the Band and Combination Dryers Used for Coconut Processing

Post author By coconutprojects
Post date September 2, 2021

Drying is one of the oldest preservation methods applied to the food market and processing industry. Drying inhibits the growth of bacteria, mould and yeast, through water removal. The machinery speeds up the drying process and gives a more efficient outcome. The band dryer is excellent coconut machinery used to make different items. It includes desiccated coconut powder, chips, coconut sugar, flakes, threads, and other products.

What is the Band Dryer?

The advanced machinery called the band dryer finds its application across a wide array of food processing requirements. You can also use it for chemical and mineral products, where drying is done continuously.

The mechanism is based on hot air circulation through the bed of material placed on the conveyor belt. There are separate drying sections/enclosures, each with a circulating fan and air heater. This facilitates air inlet and exhaust.

The drying happens with precise temperature controls, further reducing installation time and future extensions. The machinery is designed keeping in mind hygiene, effectiveness and accessibility.

The manufacturers enhance the drying method after embedding –

Upward and downward airflow
Even distribution of air
Double skin insulated panels
Sealing the dryer enclosures
Driers with variable speed conveyors
Recycle of air

Some special features can be attached too, to suit requirements –

integral but separate cooling sections
band cleaning brushes, both wet and dry
explosion venting
band scrapers
heat recovery
exhaust air clean-up
pre-wired modular control panels for easy installation

Band dryers made of stainless steel material and access doors on both sides fasten up the drying process. The client can also ask for specifications like internal/external construction changes, external appearance, static or moving guide rails, or more.

What are Combination Dryers?

This is the compressed air dryer system that works on a combination of low-pressure dew points and energy-saving functionalities. You can switch it off at intervals. The machinery is reliable and cost-saving, with compressed air between 2 to 150 m³/min. You can set the PDP levels between -40 and +3 degrees Celsius. You can opt for numerous configuration options and other special optional features like integrating the container module, working pressure up to 16 bar, automatic switching for summer and winter modes etc.

The design contains the following elements integrated inside –

The air/heat exchanger
The refrigerant exchanger
The condensate separators
Micro-filters with the condensate drain
Refrigerant compressor
Condensate separation system with automatic condensate drainage
Switch over valve
Outlet diffuser
Particulate filters
Desiccant bed for drying
Regeneration air heating, air inlet and outlet

Buy from Gemtech Projects LLP, a reputable manufacturer of different varieties of coconut machinery. They manufacture and supply products that are technologically upgraded. This further ensures a premium quality outcome. The company is recognised and accredited under The Coconut Development Board under the Ministry of Agriculture (Govt.). They supply their products to almost 50 countries.

Tags Band Dryer, Combination Dryer

Coconut Machinery

Everything You Need to Know about Desiccated Coconut Machinery

Post author By coconutprojects
Post date August 27, 2021

When you grate and dehydrate coconut meat, you can get it in desiccated form. This form of coconut is mainly used in the bakery and confectionary industry to prepare cakes and pastries, and other types of food items. To obtain the finest quality desiccated coconut, you need the right kind of Desiccated Coconut Machinery in India.

They are different from shredded coconut. Shredded ones are the grated bits of coconut. Desiccated ones are finely ground coconut without any bigger strips.

Health Benefits of Desiccated Coconut

Desiccated coconut powder contains healthy saturated fats without any cholesterol. It is also a great source of dietary fibre. Hence, there can be various foods where you can use DC powder to enrich the test and nutrients.

What is Desiccated Coconut Machinery?

When you want desiccated coconut powder for your baker or confectionary business, you need the best quality desiccated coconut machinery. The machine helps you to get the power by drying shredded and ground coconut kernels. This can be done after the brown testa is removed. The machine will help you to get the desired particle size for the grated coconut so that you can use them for different purposes. It can be anything among finely grated (1-1.4 mm), medium grated (1.4-1.7 mm), Coarsely grated (More than 1.7 mm).

Gemtech Projects LLP is involved in manufacturing these machines for the food industry. When you are looking for one of the most trusted Desiccated Coconut Machinery Manufacturers in India, Gemtech Projects LLP is the name you can trust. We can deliver you a wide range of DC powder making machines as per your budget and requirements.

Why Do You Need this Machine?

It is not easy to shred and grate coconut after removing the brown testa. It takes a lot of time and effort. Instead of involving skilled labour at a high price for this job, it is cost-effective to invest in Desiccated Coconut Machines for once. These machines are tested and verified by industry experts. The quality and safety measures are unbeatable. You can use these machines for the production of DC powder for several years. They come with multiple benefits like;

Low operation cost
Easy-maintenance
Robust construction
Corrosive resistant
Hassle-free operation

If you need the top quality desiccated coconut machinery for your business, please get in touch with us.

Tags Benefits of Desiccated Coconut

Coconut Fibre

Coconut Fibre: Why You Need the Right Machinery for This Product

Post author By coconutprojects
Post date August 17, 2021

Coconut is one of those fruit items that have multiple industrial applications. Apart from being extremely popular as an ingredient in Indian cuisine, coconut can be used in various health care, skincare and other types of industrial uses. To get coconut fibre in the best condition, you need the right kind of machine. The demand for coconut fibre machinery manufacturers in India is high because of the excessive use of this product in different industries.

What is Coconut Fibre?

Coconut fibre is also known as coir fibre. This natural fibre is extracted from the husk of this fruit. There are certain procedures to extract the fibre from coconut. The use of modern machinery makes these processed easy, simple, fast and safe for the workers.

Usually, fibres are extracted from the husk through combing and crushing. This is the same technique applied in jute fibre extraction work. Coconut fibre is known for having a good stiffness which makes it ideal for various industries and different products. Some of these products are doormats, brushes, floor mats, upholstery, mattresses, coarse filling materials, etc. Coconut fibre is one of the most popular fibrous wastes which have a huge application in various industries.

Why Should You Buy the Right Machinery?

It is not easy to remove coconut fibre with your hands. You need a special machine and the right technique to get the desired result. This is why you should look for an experienced and reputable Coconut Fibre Machinery manufacturing company to obtain the right product at the right price.

These types of machinery must have all the latest features which will make the entire process of fibre extraction safe and easy for the workers. The design must be unique, and the quality has to be perfect. These machines should display excellent durability and strength. There are various types of machines that the coconut fibre extraction process needs.

Fibre screener
Buster
Peeled
Coco peat screener
Fibre Bale Press
Crusher
Hackling machine
Curling machine
Winding device
Hydraulic coir fibre baling press
Squeezer
Automatic coir matting and geotextiles weaving shuttle looms

While opting for coconut fibre machinery, you should determine the type, size and capacity of the same before buying.

Gemtech Projects LLP is a well-known name in the industry of coconut fibre machinery manufacturing. We have a wide range of machines. Please get in touch with us to know more.

Tags Right Machinery for Coconut Fibre

Coconut Fibre

What are the Different Types of Coconut Fibre Machinery Available?

Post author By coconutprojects
Post date July 8, 2021

Coconut fibres, also known as coconut coir, is ecologically friendly and is utilised for different applications. The operatives extract it from the husk of the coconut, and it is durable and strong. You can use them to make floor mats, brushes, mattresses, door mats and more. Different types of Coconut Fibre Machinery is utilised for this process. You can hire them from reputable exporters of food processing machinery.

Different Types of Coconut Fibre Machinery

Buster

This model of the machinery comes in three sizes, with a diameter of 3’x 3’, 4’ x 6’ and 5’ x 6’. The motor range for the first variety is 25, with an output range of 500-1500 kg fibre production per 8 hours. For the second model, the motor power is 40-60 with an output capacity of 2000- 5000 kgs fibre. For the last one, the motor range is 75-125 with a total output capacity of 6000-10,000 for 8 hours.

Peeled

This model of coconut fibre machinery comes in different sizes and ranges. The diameters vary from 3’ x 6’, 4’ x 8’ to 5’ x 10’. The motor power ranges from 30 and reaches up to 200 horsepower. The output capacity of the machinery is between 500 to 10,000 fibre production on an 8-hour basis.

Fibre Screener

This is strong and durable machinery with screener sizes of 7.5’, 10’, 12’ feet long. The motor horsepower of this particular machinery ranges between 1 to 7.5 horsepower. The output or production capacity of the coconut fibres every 8 hours go from 1,000 – 2,500 to 6,500 – 10,000.

Coco Peat Screener

For this model of the coconut fibre machinery, the size chart is as follows-

*Screener Size (Feet)*	*Motor (HP)*	*Output (Kg Peat / 8 hrs) – Only After Drying*
7.5’ Long	1	1,000 – 2,500
10’ Long	2 – 3	3,200 – 4,000
10’ Long	5	5,000 – 6,000
12’ Long	7	6,500- 10,000

Fibre Bale Press

The weight of the bale is 100-120 kgs, and the size is 3.75’ x 1.75’ x 1.75’. The motor runs at 30 horsepower and +30 HP above 20 bales/hr. The output range is a whooping 10-15 and 20-25 bales per hour.

Crusher

The crusher machine is utilised for crushing and punching the husksfor the procedure of easy soaking. This softens the fibre in the husks, and they get straightened to a certain extent. Consequently, it reduces the hardness of the husks, and it becomes suitable for further processing of the fibre.

POWER	10 H.P – 960 RPM
HEIGHT	1420 mm
LENGTH	1840 mm
WIDTH	1100 mm
CAPACITY	25,000 – 40000 Husks / 8 hrs

For other different varieties of machinery, consult Gemtech Projects LLP. They are a renowned coconut fibre machinery manufacturers in India. They provide advanced machinery for food processing, several agro-processing machineries, and other engineering goods to 50 countries worldwide.

Tags Different Types of Coconut Fibre Machinery

Gemtech Projects LLP Virgin Coconut Oil Machinery

Extraction Methods of Virgin Coconut Oil

Post author By coconutprojects
Post date June 26, 2021

Virgin coconut oil is one of the most popular forms of coconut oil that has high demand in food and health markets. The use of virgin coconut oil can be seen in both the food and skincare industry. People use this oil to prepare healthy foods and take care of their skin with the same.

To make the most use of this natural product, the proper procedure of extraction plays a vital role. Therefore, you need to buy the best quality Virgin Coconut Oil Machinery in India for seamless and efficient extraction.

Different Methods of Coconut Oil Extractions

There are various methods of extracting oil from coconut. However, cold and hot extractions are the two most popular, oldest and conventional types of procedures.

Hot Extraction Process of Coconut Oil

This process involves pressing the clean, fresh and ground coconut to yield the milk out of it. Later the process is followed by heating that milk at a high temperature to remove the helpful micronutrient.

Cold Extraction Process of Coconut Oil

The extraction of coconut oil is done through a certain method of destabilization of coconut milk emulsion without the use of heat. Instead of heating, methods like fermentation, enzymatic, chilling and thawing are used to extract the oil.

As per the industry expert, the hot process is more useful and efficient than the cold one. However, you need to have the right machinery to get the desired result of all your effort. The manufacturers of coconut oil extraction machines design and develop them to make the entire process easy, fast and safe for you.

How to Choose the Right Machine?

To choose the right coconut oil extraction machine from the market, you need to focus on a few things.

Type of extraction method you need to use at your factory
The reputation of the manufacturer
The experience of the company that supplies you the machinery
Whether the company is recognized by the Ministry of Agriculture, Government of India
The insurance and guarantee offered by the manufacturer for their machinery
The price of the equipment
The maintenance and repair services

At Gemtech Projects LLP, we manufacture the most reliable and popular Coconut Milk Machinery in India. Our products are supplied in almost 50 different countries all over the world. We maintain our quality and competitive price.

Please feel free to give us a call to get complete information about all our food processing and agricultural machines.

Tags Extraction Methods of Virgin Coconut Oil

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