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Coconut Machinery Gemtech Projects LLP

Know About the Band and Combination Dryers Used for Coconut Processing

Drying is one of the oldest preservation methods applied to the food market and processing industry. Drying inhibits the growth of bacteria, mould and yeast, through water removal. The machinery speeds up the drying process and gives a more efficient outcome.  The band dryer is excellent coconut machinery used to make different items. It includes desiccated coconut powder, chips, coconut sugar, flakes, threads, and other products.

What is the Band Dryer?

The advanced machinery called the band dryer finds its application across a wide array of food processing requirements. You can also use it for chemical and mineral products, where drying is done continuously.

Band Dryer

The mechanism is based on hot air circulation through the bed of material placed on the conveyor belt. There are separate drying sections/enclosures, each with a circulating fan and air heater. This facilitates air inlet and exhaust.

The drying happens with precise temperature controls, further reducing installation time and future extensions. The machinery is designed keeping in mind hygiene, effectiveness and accessibility.  

The manufacturers enhance the drying method after embedding – 

  • Upward and downward airflow 
  • Even distribution of air 
  • Double skin insulated panels 
  • Sealing the dryer enclosures 
  • Driers with variable speed conveyors 
  • Recycle of air

Some special features can be attached too, to suit requirements – 

  • integral but separate cooling sections 
  • band cleaning brushes, both wet and dry
  • explosion venting 
  • band scrapers
  • heat recovery
  • exhaust air clean-up
  • pre-wired modular control panels for easy installation

Band dryers made of stainless steel material and access doors on both sides fasten up the drying process. The client can also ask for specifications like internal/external construction changes, external appearance, static or moving guide rails, or more.

What are Combination Dryers?

This is the compressed air dryer system that works on a combination of low-pressure dew points and energy-saving functionalities. You can switch it off at intervals. The machinery is reliable and cost-saving, with compressed air between 2 to 150 m³/min. You can set the PDP levels between -40 and +3 degrees Celsius. You can opt for numerous configuration options and other special optional features like integrating the container module, working pressure up to 16 bar, automatic switching for summer and winter modes etc.

Combination Dryer

The design contains the following elements integrated inside –

  • The air/heat exchanger
  • The refrigerant exchanger
  • The condensate separators 
  • Micro-filters with the condensate drain
  • Refrigerant compressor
  • Condensate separation system with automatic condensate drainage
  • Switch over valve  
  • Outlet diffuser 
  • Particulate filters 
  • Desiccant bed for drying  
  • Regeneration air heating, air inlet and outlet

Buy from Gemtech Projects LLP, a reputable manufacturer of different varieties of coconut machinery. They manufacture and supply products that are technologically upgraded. This further ensures a premium quality outcome. The company is recognised and accredited under The Coconut Development Board under the Ministry of Agriculture (Govt.). They supply their products to almost 50 countries. 

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Coconut Machinery

Everything You Need to Know about Desiccated Coconut Machinery

When you grate and dehydrate coconut meat, you can get it in desiccated form. This form of coconut is mainly used in the bakery and confectionary industry to prepare cakes and pastries, and other types of food items. To obtain the finest quality desiccated coconut, you need the right kind of Desiccated Coconut Machinery in India. 

They are different from shredded coconut. Shredded ones are the grated bits of coconut. Desiccated ones are finely ground coconut without any bigger strips.

Health Benefits of Desiccated Coconut

Desiccated coconut powder contains healthy saturated fats without any cholesterol. It is also a great source of dietary fibre. Hence, there can be various foods where you can use DC powder to enrich the test and nutrients.

What is Desiccated Coconut Machinery?

When you want desiccated coconut powder for your baker or confectionary business, you need the best quality desiccated coconut machinery. The machine helps you to get the power by drying shredded and ground coconut kernels. This can be done after the brown testa is removed. The machine will help you to get the desired particle size for the grated coconut so that you can use them for different purposes. It can be anything among finely grated (1-1.4 mm), medium grated (1.4-1.7 mm), Coarsely grated (More than 1.7 mm).

Gemtech Projects LLP is involved in manufacturing these machines for the food industry. When you are looking for one of the most trusted Desiccated Coconut Machinery Manufacturers in India, Gemtech Projects LLP is the name you can trust. We can deliver you a wide range of DC powder making machines as per your budget and requirements.

Band Dryer

Why Do You Need this Machine?

It is not easy to shred and grate coconut after removing the brown testa. It takes a lot of time and effort. Instead of involving skilled labour at a high price for this job, it is cost-effective to invest in Desiccated Coconut Machines for once. These machines are tested and verified by industry experts. The quality and safety measures are unbeatable. You can use these machines for the production of DC powder for several years. They come with multiple benefits like;

  • Low operation cost
  • Easy-maintenance
  • Robust construction
  • Corrosive resistant
  • Hassle-free operation

If you need the top quality desiccated coconut machinery for your business, please get in touch with us.

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Coconut Fibre

Coconut Fibre: Why You Need the Right Machinery for This Product

Coconut is one of those fruit items that have multiple industrial applications. Apart from being extremely popular as an ingredient in Indian cuisine, coconut can be used in various health care, skincare and other types of industrial uses. To get coconut fibre in the best condition, you need the right kind of machine. The demand for coconut fibre machinery manufacturers in India is high because of the excessive use of this product in different industries.

What is Coconut Fibre?

Coconut fibre is also known as coir fibre. This natural fibre is extracted from the husk of this fruit. There are certain procedures to extract the fibre from coconut. The use of modern machinery makes these processed easy, simple, fast and safe for the workers. 

Usually, fibres are extracted from the husk through combing and crushing. This is the same technique applied in jute fibre extraction work. Coconut fibre is known for having a good stiffness which makes it ideal for various industries and different products. Some of these products are doormats, brushes, floor mats, upholstery, mattresses, coarse filling materials, etc. Coconut fibre is one of the most popular fibrous wastes which have a huge application in various industries. 

Why Should You Buy the Right Machinery?

It is not easy to remove coconut fibre with your hands. You need a special machine and the right technique to get the desired result. This is why you should look for an experienced and reputable Coconut Fibre Machinery manufacturing company to obtain the right product at the right price. 

These types of machinery must have all the latest features which will make the entire process of fibre extraction safe and easy for the workers. The design must be unique, and the quality has to be perfect. These machines should display excellent durability and strength. There are various types of machines that the coconut fibre extraction process needs.

  • Fibre screener
  • Buster
  • Peeled
  • Coco peat screener
  • Fibre Bale Press
  • Crusher
  • Hackling machine
  • Curling machine
  • Winding device
  • Hydraulic coir fibre baling press
  • Squeezer
  • Automatic coir matting and geotextiles weaving shuttle looms

While opting for coconut fibre machinery, you should determine the type, size and capacity of the same before buying. 

Gemtech Projects LLP is a well-known name in the industry of coconut fibre machinery manufacturing. We have a wide range of machines. Please get in touch with us to know more.

 

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Coconut Fibre

What are the Different Types of Coconut Fibre Machinery Available?

Coconut fibres, also known as coconut coir, is ecologically friendly and is utilised for different applications. The operatives extract it from the husk of the coconut, and it is durable and strong. You can use them to make floor mats, brushes, mattresses, door mats and more. Different types of Coconut Fibre Machinery is utilised for this process. You can hire them from reputable exporters of food processing machinery.

Different Types of Coconut Fibre Machinery

  • Buster  

This model of the machinery comes in three sizes, with a diameter of 3’x 3’, 4’ x 6’ and 5’ x 6’. The motor range for the first variety is 25, with an output range of 500-1500 kg fibre production per 8 hours. For the second model, the motor power is 40-60 with an output capacity of 2000- 5000 kgs fibre. For the last one, the motor range is 75-125 with a total output capacity of 6000-10,000 for 8 hours. 

  • Peeled   

This model of coconut fibre machinery comes in different sizes and ranges. The diameters vary from 3’ x 6’, 4’ x 8’ to 5’ x 10’. The motor power ranges from 30 and reaches up to 200 horsepower. The output capacity of the machinery is between 500 to 10,000 fibre production on an 8-hour basis.

  • Fibre Screener  

This is strong and durable machinery with screener sizes of 7.5’, 10’, 12’ feet long. The motor horsepower of this particular machinery ranges between 1 to 7.5 horsepower. The output or production capacity of the coconut fibres every 8 hours go from 1,000 – 2,500 to 6,500 – 10,000. 

  • Coco Peat Screener  

For this model of the coconut fibre machinery, the size chart is as follows- 

Screener Size (Feet) Motor (HP) Output (Kg Peat / 8 hrs) – Only After Drying 
7.5’ Long 1 1,000 – 2,500
10’ Long 2 – 3 3,200 – 4,000
10’ Long 5 5,000 – 6,000
12’ Long 7   6,500- 10,000
  • Fibre Bale Press  

The weight of the bale is 100-120 kgs, and the size is 3.75’ x 1.75’ x 1.75’. The motor runs at 30 horsepower and +30 HP above 20 bales/hr. The output range is a whooping 10-15 and 20-25 bales per hour.

  • Crusher  

The crusher machine is utilised for crushing and punching the husksfor the procedure of easy soaking. This softens the fibre in the husks, and they get straightened to a certain extent. Consequently, it reduces the hardness of the husks, and it becomes suitable for further processing of the fibre. 

  • POWER
10 H.P – 960 RPM
  • HEIGHT
1420 mm
  • LENGTH
1840 mm
  • WIDTH
1100 mm
  • CAPACITY
25,000 – 40000 Husks / 8 hrs

For other different varieties of machinery, consult Gemtech Projects LLP. They are a renowned coconut fibre machinery manufacturers in India. They provide advanced  machinery for food processing, several agro-processing machineries, and other engineering goods to 50 countries worldwide. 

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Coconut Milk Machinery Gemtech Projects LLP Virgin Coconut Oil Machinery

Extraction Methods of Virgin Coconut Oil

Virgin coconut oil is one of the most popular forms of coconut oil that has high demand in food and health markets. The use of virgin coconut oil can be seen in both the food and skincare industry. People use this oil to prepare healthy foods and take care of their skin with the same.

To make the most use of this natural product, the proper procedure of extraction plays a vital role. Therefore, you need to buy the best quality Virgin Coconut Oil Machinery in India for seamless and efficient extraction. 

Different Methods of Coconut Oil Extractions

There are various methods of extracting oil from coconut. However, cold and hot extractions are the two most popular, oldest and conventional types of procedures. 

  • Hot Extraction Process of Coconut Oil 

This process involves pressing the clean, fresh and ground coconut to yield the milk out of it. Later the process is followed by heating that milk at a high temperature to remove the helpful micronutrient.

  • Cold Extraction Process of Coconut Oil

The extraction of coconut oil is done through a certain method of destabilization of coconut milk emulsion without the use of heat. Instead of heating, methods like fermentation, enzymatic, chilling and thawing are used to extract the oil.

As per the industry expert, the hot process is more useful and efficient than the cold one. However, you need to have the right machinery to get the desired result of all your effort. The manufacturers of coconut oil extraction machines design and develop them to make the entire process easy, fast and safe for you.

How to Choose the Right Machine?

To choose the right coconut oil extraction machine from the market, you need to focus on a few things.

  • Type of extraction method you need to use at your factory
  • The reputation of the manufacturer
  • The experience of the company that supplies you the machinery
  • Whether the company is recognized by the Ministry of Agriculture, Government of India
  • The insurance and guarantee offered by the manufacturer for their machinery
  • The price of the equipment
  • The maintenance and repair services

At Gemtech Projects LLP, we manufacture the most reliable and popular Coconut Milk Machinery in India. Our products are supplied in almost 50 different countries all over the world. We maintain our quality and competitive price.

Please feel free to give us a call to get complete information about all our food processing and agricultural machines.