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Coconut Fibre

Manufacturing Coconut Fibre Made Easier with Specialised Machinery

Coconut fibre, also known as coir, is an eco-friendly and beneficial item which finds various usages. It is easy to obtain and budget-friendly, making it popular worldwide. Coconut fibre is known for its versatility, flexibility and stability.

Use of Coconut Fibre:

Many choose coconut fibre as a sustainable option. In India, it is common to find brooms, ropes and cushion stuffing made of coconut fibre. The extraction of coir from coconut is a tedious task. Manufacturers use modern machinery to make this work easier.

How Can Coconut Fibre Machinery Ease the Task?

In this blog, one can get the process of manufacturing coir through coconut fibre machinery. They can learn how the different processes have been made easier with mechanical assistance.

  1. Harvesting and Husking: This is the first stage for manufacturing coconut fibre. The mature tree-borne coconuts are selected for processing. Many also take green coconuts for processing, but it needs to be dried for at least a month. Before taking a coconut for manufacturing coir, one must separate its fleshy portion from the outer shell. Using modern machinery, one can process at least two thousand coconuts per hour.
  2. Retting: In this stage, the husk of the coconut is stored to stimulate the growth of microorganisms. The method of retting varies according to the coconut’s ripeness. If one selects a fully grown matured coconut, they should go for freshwater retting. Saline water retting is suitable for green coconuts. If one wishes to accelerate the retting process, they can use well-developed machinery.
  3. De-fibre: To obtain coconut fibre, separating the husk from the outer surface is important. Traditionally, one uses a mallet made of wood or metal to do this task. After the fibre is obtained from the coconut, they are washed to remove dirt. After washing, they are combed and tumbled in a perforated drum. After this process, they are put out to the sun for drying.
  4. Packing: The fibres which would be processed later are bundled for storage. The task of packing can be made easier with modern machinery. Coconut processing industries use hydraulic processes to produce compact bales. By using machinery, one can easily twine the fibres to make ropes.

By using modern machinery, all these steps can be made easier. One has to contact a reputed manufacturer to get these. Gemtech Projects LLP is a leading manufacturer and supplier of coconut fibre machinery. They can provide highly functional machinery to ease the work of manufacturing fibre. One can visit their website for more details.

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Coconut Powder

Interesting Facts About Desiccated Coconut Powder

Desiccated coconut powder is made from fresh coconuts. They are snow white, with crisp clouds of dust of coconut that add a freshness, sweetness and a pleasant taste when added to different cuisines. Desiccated coconut powder is a major component used in the preparation of different Indian cuisines. Since it is the dried form of coconut, the freshness is retained, and there’s no chance of the same getting damaged even after being exposed to extreme temperatures for long.

You will experience the taste of desiccated coconut in different Asian, Indian and other dishes. With this form of coconut, Indian desserts are also prepared.

How is desiccated coconut powder obtained?

Coconuts have a hard exterior; hence the same is cracked open first, and the water is drained out. The flesh of the coconut is then taken out and left to dry out. With the help of desiccated coconut powder machines, the same is then blended to produce crisp and fine-textured powder for different culinary purposes.

The major trick of this process is to keep the flesh of the coconut exposed to the right type of temperature. This allows the moisture content to dry out completely. The coconut powder will not get a crisp texture if the moisture doesn’t dry up properly.

Benefits of using desiccated coconut powder

  • The major benefit of desiccated coconut powder is adding sweetness to different Indian and Asian cuisines. It is also added as an external topping on the sweet dishes.
  • Dried coconut flesh can be eaten as a part of a snack or can be easily added to the babies’ meals for growth and development.
  • This is also used in topping smoothies, shakes, sauteed vegetables and salads. The desiccated coconut can be added to the muesli, cookies and the cereals used in the breakfast.
  • South Indian cuisines generally use desiccated coconut powder for gravies.

Benefits of consuming desiccated coconut powder in cuisines

Apart from the freshness and good taste, coconut powder consumption helps keep your heart healthy. It improves the blood level in women, thereby preventing the occurrence of anaemia. Moreover, coconut is good for the skin. If consumed daily, it adds a glow and moisturising effect to the prevailing skin tone.

Coconut powder also contains antibacterial properties and helps to ease muscle stress. Hence, the consumption of coconut is good for health.

For the best-quality desiccated coconut Dryer, approach Gemtech Projects LLP. Our pieces of machinery are built with high-end technologies and meet all industrial requirements. To know more check our website.

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Coconut Powder

How Does a Machinery Help to Produce Desiccated Coconut Powder?

Coconut is a crop that has numerous by-products. The abundance of vital nutrients makes it highly beneficial for our health. It is why it is consumed in different forms. Powdered coconut is a popular by-product that is becoming a replacement for sugar.

Why Consume Coconut Powder?

Coconut powder finds high usage in the food processing industry. It is used in producing biscuits, cakes and other sweetmeats. A quality coconut producing machinery is useful for getting high-fat and low-fat desiccated coconut powder.

Process of Manufacturing Desiccated Coconut Powder:

To produce desiccated coconut powder in bulk, you should use high-end machinery. This blog provides you with the full details of the manufacturing process.

  • Taking matured coconut is essential to produce a fine quality powder. You should store the coconut with husk for a month. This will help you to get the dry kernels. In this process, the kernels will get separated from the inner wall.
  • After the storage process, you have to dehusk the coconuts. Take out the dried kernel from the inner wall and cut it into pieces. You can do this task easily if you have coconut processing machinery.
  • When the processing is done, you can put the cut pieces into the desiccated coconut powder machinery. The machinery allows you to choose the grade of the powder. Maintain a temperature of 180 degrees Fahrenheit to get a consistent result.
  • You can get the desiccated coconut powder after this process. It is important that you dry the powder evenly. Put it into a dryer and spread the powder uniformly on the tray. It will result in getting finely powdered coconut.
  • The powder, after coming from the processor, will be extremely hot. Cool it properly and then send it for packaging. Make sure that the packets are moisture-proof and oilproof.

By following these steps, you can get quality desiccated coconut powder. Using a machine makes the processing easier. It can offer you a bulk amount as well.

Gemtech Projects LLP is a trusted source where you can get high-end desiccated coconut powder machinery. They are the largest producer and exporter of these machines. Get high fat and low-fat coconut powder easily by using their machine.

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Coconut Powder Gemtech Projects LLP

Top Food Items Where You Can Use Desiccated Coconut Powder

Desiccated coconut powder is the fine by-product of coconut. It tastes delicious and has numerous health benefits. For these reasons, coconut powder is used in many foods. Many consider it a healthy replacement for sugar.

Foods to Try with Desiccated Coconut Powder

One can produce numerous sweets and desserts by using fine coconut powder. The sweet taste of the desserts will remain unchanged even after it gets added to the dishes. We give you an idea of some of the delicious foods produced with coconut powder.

  1. Coconut Ladoos: Ladoo is a popular Indian sweet that gets modified and made by different grains and fruits. A tasty twist would be to make it with gram flour and coconut milk. One can sprinkle the desiccated coconut powder on top for garnishing.
  2. Coconut Milk: The finely powdered coconut can be a great item to produce coconut milk. The milk does not alter the original taste of cow milk and can be used in different food items. It is also a vegan option for consuming milk.
  3. Macaroons: Macaroons are colourful desserts that have high sugar content. It can get a healthy makeover when we use coconut powder. Everybody can enjoy coconut macaroons without worrying about diabetes or other health complications.
  4. Oatmeal: There are very few healthier options for breakfast than oatmeal. And when it is sprinkled with grated coconuts on top, it tastes heavenly. The oatmeal dish can also be complemented with fresh fruits.
  5. Quinoa Bars: Muesli bars are a hit with the health freaks. The bar is created by different nuts, grains and fruits that can keep you charged up all over the day. Coconut powders can be a great addition to muesli bars and quinoa bars, as it acts as an extra dose of power.

Get Fine Powder from Gemtech Projects LLP

Getting hold of desiccated coconut powder in bulk can be a tedious affair. To eliminate this problem, one can choose Gemtech Projects LLP. We are responsible for providing low fat and high fat desiccated coconut to numerous clients worldwide. Visit our website to know more about us.

Desiccated coconut powder can be a great option for maintaining healthy eating habits. The best thing is one can consume it in different ways without using a pinch of sugar. One should definitely try the dishes mentioned here for a tasty experience.

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Coconut Fibre Coconut Machinery Gemtech Projects LLP

Know About the Types of Coconut Processing Machinery Available at Gemtech Projects LLP

Experts use coconut processing machinery for the production of coconut fibre, or coco coir. It is an organic compound, which the operatives extract from the husk of the coconut. The manufacturer uses the choir to make baskets, mats, mattresses and brushes. Therefore, it is beneficial for long term use and comes with a range of exclusive benefits.

At Gemtech Projects LLP, we are a leading supplier of engineered coconut machinery. We have acquired the highest market share as an exporter of coconut machinery. Our machinery is highly resourceful. It ensures superior production of desiccated coconut powder with suitable fat content. This makes our product safe and healthy for consumption among the masses.

Types of Coconut Machinery to Look Out For

At Gemtech Projects LLP, we have a range of machinery such as the following – 

  • Dryers
  • Desiccated coconut machinery
  • Virgin oil extraction machines
  • Coconut fibre machinery
  • Coconut water extraction machines
  • Coconut milk machinery

 In this blog, we will discuss these types in detail.

  1. Deshelling Machine

This model has an overall capacity of deshelling 350 to 425 nuts every hour. The capacity and the speed range is between 6-7 nuts every minute. It has a safety cover and an easy-adjust drive unit. You can make other adjustments too as per requirement.

  2. Decapping or Pre-Cutter Machine

This machine is effective in cutting coconuts into two halves. The accessibility is 3–4-piece coconut. The machine operates under high-grade technology and demands little maintenance. The cutting knife is made from stainless steel, and there is a discharge hopper as well.

  3. Desiccated Coconut Cutter / Desiccated Coconut Grinder

The machine has an enormous capacity of desiccating about 1000 kgs of moist coconut meat per hour. The operation is easy, and you can adjust it as per the size requirement. There is an automatic feed presser machine with a feed screw.

  4. Band Dryer

This machinery has efficient technology, which helps in the mass production of desiccated coconut. The band dryer has a capacity of 1600 kgs. You can use it to make coconut powder, chips, virgin coconut oil etc.

Other Products

For Coconut Fibre Extraction, we have- 

  • Fibre Screener
  • Coconut Peat Screener 
  • Fibre Ball Press
  • Crusher
  • Hackling Machine

There is the Virgin Coconut Oil Machinery available in different models.

  • Coconut Milk Extractor
  • Centrifuge
  • Vacuum Dryer
  • Stainless-Steel Vibrating Machine

We are the proud suppliers of Coconut Drilling Machines, Coconut Water Asceptic Plant, Coconut Water Chiller and more.

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Coconut Powder Gemtech Projects LLP

What are the Numerous Health Benefits of Desiccated Coconut Powder?

We have seen packets of desiccated coconut powder on the supermarket shelves. But most people wonder what it is and how it impacts a person’s health and fitness levels. The desiccated coconut powder refers to shredded and powdered coconut meat. It is grated and dried and available in unsweetened or sweetened form. The experts process the coconut using machinery to remove the moisture.

Therefore, desiccated coconut powder refers to grated coconut flesh after drying at a hot temperature of 55°c. It retains 3% moisture but feels dry to touch and taste. The experts can also shred or flake it into granules or chips.

Most varieties of desiccated coconut are unsweetened added with preservatives to extend the shelf life. However, you can add artificial sweeteners and food colouring to it. Today, it is used in different food recipes because of its amazing health benefits. In this blog, we have discussed them in detail.

Contents in Desiccated Coconut

100g of desiccated coconut contains the following –

  •       605 calories
  •       6.1 g of carbohydrates
  •       5.6g of protein
  •       62g of fats
  •       6.1g of natural sugar
  •       21.1g of fibre

The name itself draws attention to the extraordinary benefits of consuming coconut fruit. You can make it a part of your balanced diet and benefit from high fitness levels.

  1. Packed with Dietary Fibres for Weight Loss

Dietary fibres are ingestible plant material. It mixes with the fluid and passes through the intestine and stomach. Then it forms a gel-like substance and sticks to the stomach lining. All this results in slow metabolism, promote satiety and keeps you fuller. Fibre intake is also proven to reduce the formation of visceral belly fat.

Dietary fibres lower the risk of type 2 diabetes and risks of heart disease. It helps prevent strokes, obesity, high blood pressure, cholesterol and digestive disorders like constipation. Hence it is recommended to consume desiccated coconut powder to stay healthy and fit.

  2. High in Iron Content

Coconuts are food rich in iron content. The mineral carries oxygen in the red blood cells, which travel around the body. The red blood cells transport oxygen straight from the lungs to the internal organs and keep them healthy. Hence iron is necessary for the body to prevent anaemia. You should consume a balanced diet rich in anaemia to prevent conditions like dizziness, shortness of breath, fatigue, heart palpitations etc. Adding desiccated coconut to the food makes it more convenient to eat an iron-rich diet to stay fit.

  3. Prevents Osteoporosis and Arthritis

Coconut has fatty acids which help strengthen bone muscles and prevent bone degradation. Hence the doctors recommend coconut oil to treat those conditions. Coconut has antioxidant compounds like caffeic acid, salicylic acid, gallic acid and p-coumaric acid. These prevent damage to the body cells. You can consume desiccated coconut powder to reduce inflammation caused by arthritis and joint pain.

At Gemtech Projects LLP, we are a leading manufacturer of desiccated coconut machinery in India. Visit our website to know more.

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Coconut Machinery Virgin Coconut Oil Machinery

What Are the Different Methods of Coconut Processing?

The processing of coconuts is done in the manufacturing units by the experts. It is done for the purpose of selling a variety of coconut products in the market. The manufacturers use advanced machinery like the desiccated coconut dryer to process coconut into edible food items. The value-added items include coconut milk, coconut oil, dried/desiccated coconut, choir and more.

Different Coconut Processing Techniques

The manufacturers rely on the latest varieties of coconut machinery to efficiently process the coconut fruit. It includes the following –

1. Coconut Dehusking

This process involves separating the coconut husk by using the dehusking machine.

2. Coconut Deshelling

In this process, the manufacturers crack the outer shell of the coconut fruit. They do this after dehusking the coconut. The most preferred technique is utilising the coconut deshelling machine, which is well equipped with the latest features.

3. Coconut Pairing

It is the procedure of scraping or removing the brown skin of the coconut after cutting the kernel into pieces. For this, the manufacturers use the coconut pairing machine.

4. Coconut Grinding

At the factory, the experts ground the coconut to a smooth paste which is the desiccated coconut. For this, you can rely on coconut grinding machinery.

5. Coconut Milk Extraction

The experts will squeeze the shredded or grinded coconut to extract milk during the process. For this, they will utilise the coconut milk extraction machine.

6. Virgin Coconut Oil Extracting

The manufacturers extract virgin coconut oil by employing two methods- centrifuge and fermentation. They also use virgin coconut oil machinery in India.

They use a high-speed centrifuge to segregate the virgin coconut oil from raw coconut milk. In the fermentation method, they keep the coconut milk for 24 hours to ferment it. The process is natural, and the virgin coconut oil floats on the top. Then they will scoop out this layer of the oil and filter it.

Processing of Desiccated Coconut Powder

You can obtain this by drying or shredding the dried coconut kernel after removing the brown testa. The manufacturers will grate the coconut into fine-sized particles, which can be small, medium or coarse grade. It is dried to remove maximum moisture content. This is further responsible for increasing its shelf life. The powder is the kernel of the coconut or the unsweetened fresh meat with a sweet aroma.

The process of making desiccated coconut involves the following stages-

• Dehusking
• Deshelling
• Paring
• Coconut White Meat
• Coconut Meat Slicing
• Blanching
• Draining
• Disintegration
• Drying

Get in touch with the experts at Gemtech Projects LLP for high-quality coconut machinery at competitive prices.

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Virgin Coconut Oil Machinery

Know About the Top Health Benefits of Virgin Coconut Oil

There is no doubt to the fact that coconut oil has numerous benefits for human health. However, adulteration has drastically impacted its quality and nutrient core. This is why the unrefined, less processed variant of coconut oil is on the rise. It is virgin or extra virgin coconut oil. The manufacturers extract it from fresh coconut milk using the virgin coconut oil machinery in India. They leave it unrefined to maintain the oil’s nutritional value.  

Since the virgin coconut oil is unbleached, it retains the natural aroma and freshness of coconut. It undergoes several methods like fermentation, churning and cold compression to get a good quality of virgin oil.  

Health Benefits of Virgin Oil

  • Keep the cholesterol in check

The human body needs cholesterol to build healthy cells. But in larger quantity, it will have adverse effects on your heart. Virgin coconut oil is rich in the right kind of fatty acids. It is an excellent source of energy and helps burn body fats. This is why you should cook your food using this oil. It will reduce several health risks of the individual.  

  • Control diabetes 

It would be best if you used cold-pressed virgin coconut oil to cook your daily meals. It fastens the secretion of insulin without causing a spike. It reduces strain on the pancreas and makes for an independent energy source for the body.  

  • Help with weight loss

Your diet plays a crucial role in getting accurate results out of exercising. To keep your calories in control, consider replacing the regular oil with cold-pressed virgin coconut oil extracted using the virgin coconut oil machinery in India. It is packed with Vit E, antioxidants, polyphenols to maintain the hormonal levels of the body. It is free from saturated fats, which is why it fastens the process of weight loss.

  • Heal wounds and injuries 

Virgin coconut has lauric acid that helps strengthen the body’s immune system. It speeds up the healing process by increasing collagen levels. Your body becomes effective in fighting against bacteria and viruses. The anti-bacterial properties of the oil lower the body’s risk of catching infections.

  • Prevent teeth problems

The use of virgin coconut oil prevents gum diseases and tooth decay. Its strong anti-bacterial properties facilitate calcium absorption and kill all bacteria inside the mouth. The oil helps you heal faster from periodontal diseases.

  • Treat arthritis

Virgin coconut oil is rich in antioxidants. It helps reduce inflammation and treat arthritis problems. By including this oil in your daily schedule, you opt for a healthier lifestyle. The natural antibiotic elements of this oil modulate the body’s immune system. 

Consult Gemtech Projects LLP for premium grade virgin coconut oil extraction machinery. We are a reputable manufacturer and supplier of coconut machinery with advanced built-in features. Avail of our products at cost-effective prices.

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Coconut Fibre Coconut Machinery

How to Choose Coconut Fibre Machinery Manufacturers in India

Coconut fibre is widely used in various industries. From creating fishing ropes to making important boat accessories, you can use this item for various purposes. But, to get the best quality products, you must opt for the most reliable and efficient Coconut Fibre Machinery Manufacturers in India.

There are plenty of names you can see online. Some of them can be suggested by your friends and business associates also. But, you should focus on a few factors while choosing the right manufacturer for buying advanced coconut fibre machinery.

Vital Points to Consider before Buying Coconut Fibre Machinery

Types of Machines Available in the Market

There are several kinds of types of machinery used in the industry of coconut fibre extractions. The list includes;

  • Coir Extraction Machine
  • Coir Geo Textile Machine
  • Coir Pith Briquetting Machine
  • Coir Fibre Baling Machine
  • Coir Rope Making Machine
  • Coir Pith Grow Bag Making Machines
  • Coir Pith Dryer
  • Coir Sheet Machine

You need to choose the right kind of machine from the top manufacturers as per your requirements. Different industries use different types of machineries to meet different goals.

  1. Quality of the Machine

Since the matter of safety of your workers is directly associated with the machines they use daily at your factory, it is highly required to buy a machine that is best in quality and has all the modern safety features. Using a low-quality coconut fibre machine will increase the risk of having accidents and injuries at your site. On the other hand, the inefficient machine will not help you to fulfil your daily target of production. Thus, it will be a bad investment.

  2. Certification and License

It is always required to deal with companies that can provide you with certified products. The certification is the sign of authentication and safety of the machine you are buying for your factory. Only a licensed manufacturer can help you to get such high-quality products.

   3. Maintenance and Servicing

It is also required to have proper maintenance and servicing for your coconut fibre machinery. Hence, it would be better if you choose a manufacturer that offers yearly maintenance and servicing for your coconut fibre machinery. This would make your job easy since you do not need to trust any other company for maintenance. The manufacturer of the machine will handle it better than anyone else.

Gemtech Projects LLP provides top quality machinery for coconut fibre extraction. Please get in touch with us for more information.

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Coconut Machinery Gemtech Projects LLP

Know About the Band and Combination Dryers Used for Coconut Processing

Drying is one of the oldest preservation methods applied to the food market and processing industry. Drying inhibits the growth of bacteria, mould and yeast, through water removal. The machinery speeds up the drying process and gives a more efficient outcome.  The band dryer is excellent coconut machinery used to make different items. It includes desiccated coconut powder, chips, coconut sugar, flakes, threads, and other products.

What is the Band Dryer?

The advanced machinery called the band dryer finds its application across a wide array of food processing requirements. You can also use it for chemical and mineral products, where drying is done continuously.

Band Dryer

The mechanism is based on hot air circulation through the bed of material placed on the conveyor belt. There are separate drying sections/enclosures, each with a circulating fan and air heater. This facilitates air inlet and exhaust.

The drying happens with precise temperature controls, further reducing installation time and future extensions. The machinery is designed keeping in mind hygiene, effectiveness and accessibility.  

The manufacturers enhance the drying method after embedding – 

  • Upward and downward airflow 
  • Even distribution of air 
  • Double skin insulated panels 
  • Sealing the dryer enclosures 
  • Driers with variable speed conveyors 
  • Recycle of air

Some special features can be attached too, to suit requirements – 

  • integral but separate cooling sections 
  • band cleaning brushes, both wet and dry
  • explosion venting 
  • band scrapers
  • heat recovery
  • exhaust air clean-up
  • pre-wired modular control panels for easy installation

Band dryers made of stainless steel material and access doors on both sides fasten up the drying process. The client can also ask for specifications like internal/external construction changes, external appearance, static or moving guide rails, or more.

What are Combination Dryers?

This is the compressed air dryer system that works on a combination of low-pressure dew points and energy-saving functionalities. You can switch it off at intervals. The machinery is reliable and cost-saving, with compressed air between 2 to 150 m³/min. You can set the PDP levels between -40 and +3 degrees Celsius. You can opt for numerous configuration options and other special optional features like integrating the container module, working pressure up to 16 bar, automatic switching for summer and winter modes etc.

Combination Dryer

The design contains the following elements integrated inside –

  • The air/heat exchanger
  • The refrigerant exchanger
  • The condensate separators 
  • Micro-filters with the condensate drain
  • Refrigerant compressor
  • Condensate separation system with automatic condensate drainage
  • Switch over valve  
  • Outlet diffuser 
  • Particulate filters 
  • Desiccant bed for drying  
  • Regeneration air heating, air inlet and outlet

Buy from Gemtech Projects LLP, a reputable manufacturer of different varieties of coconut machinery. They manufacture and supply products that are technologically upgraded. This further ensures a premium quality outcome. The company is recognised and accredited under The Coconut Development Board under the Ministry of Agriculture (Govt.). They supply their products to almost 50 countries.